Friday 22 April 2022

What Are The Advantages Of Direct Metal Laser Sintering?

Direct metal laser sintering or DMLS is a 3D printing technology that utilizes a laser beam to melt and bind powdered metal. This is a popular form of the additive manufacturing process where final products are created in layers. Unlike other metal 3D printing technologies, DMLS allows more precise geometries with denser compositions.

The pliability to produce complex shapes in DMLS 3D printing makes this process one of the most widely applied manufacturing technology. Thereafter, this metal 3D printing technique is implemented in an extensive range of industries.

Direct Metal Laser Sintering: An Overview  

In the DMLS process, a very thin layer of powdered metal is spread on the build platform of the printer. A high-wattage laser beam is applied to melt and fuse the powdered metal. Once a layer is completed, the process is repeated until the final design is obtained as per the CAD model.

Metal 3D printing with DMLS enables superior surface finish and uniform density contributing to the excellent strength of the achieved products. However, custom finishing like media blasting, surface grinders, milling, and precision machining are executed on demand.

This highly advanced 3D printing technology is applicable to a wide range of metals like stainless steel, aluminum, bronze, cobalt, titanium, and Inconel. DMLS printing service is extensively used in the manufacture of parts and prototypes, molds, and small-batch production.

The Significant Advantages of Direct Metal Laser Sintering

  • DMLS is a considerably preferred metal 3D printing process across multiple fields for the noteworthy benefits:
  • Superior durability and consistency of the products are one of the prime benefits of DMLS.
  • There is no use of complicated tooling and fixturing that makes it possible to accomplish mass customization.
  • The weight of the final products is much less since DMLS permits the assemblage of multiple components.
  • The products have high-performance functionality which is used in industries like aerospace, automobile, medical, education, architecture, and entertainment.
  • The freedom of design is another crucial benefit of DMLS.

The guide of DMLS 3D printing makes it easier to choose it as a preferred manufacturing process. 

Thursday 14 April 2022

Plastic 3D Printing- Properties And Applications

A very common plastic 3D printing service is urethane casting which is applied in multiple sectors. From flexible to rigid plastic parts and prototypes, urethane casting or plastic 3D printing enables an extensive variety of product characteristics. The procedure does not demand expensive mechanical tooling as products are fabricated using molds.

Also, you can achieve fully colored or transparent objects as per requirements. Since there is no execution of metal tooling, this procedure is highly cost-efficient compared to similar methods like injection molding, etc.

The Properties of Plastic Printing Materials

In the plastic printing service, the primary raw material used is polyurethane. Polyurethane resin is a form of plastic that is available in numerous forms and is greatly versatile. Therefore it is used in the manufacture of a huge range of products.

  • The end-products possess superior resilience. It means they can withstand strong physical impact and abrasions. So they make an excellent component for rollers and wheels.
  • With immense strength and solidity, the plastic 3D printed items are extensively durable. Prolonged sustainability is one of the major benefits of polyurethane materials.
  • The soft rubber-like urethane products have immense flexibility. It implies that no matter how much they are bent, they do not break.
  • Also, the tensile strength of the materials is high with the ability to combat substantial strength.

Thus, 3D plastic printing service with urethane casting has pronounced benefits in multiple fields.

The Applications of Plastic 3D Printing

With the comprehensive range of benefits, the implementation of this procedure is ample. These include:

  • Fabrication of medical components like prosthetics, implants, etc.
  • A crucial application is designing products and prototypes.
  • The strong resilience of polyurethane products makes them ideal for rollers and wheels.
  • Manufacture of shock absorbers and dampers employs urethane casting.
  • An elaborate use is noted in the automobile industry as these polyurethane parts are considerably heat resistant.
  • Lastly, consumer products like electronic parts, sports equipment, etc., apply plastic 3D printing.

To conclude, 3D printing with plastic relies immensely on the urethane casting process for notable advantages and significant applications in multiple spheres.